Backings
The backings of vinyl are either “flex” vinyl or felt. Felt is used
less often. Chemicals added to the backings make them moisture and
mold-resistant. It protects the floor from discoloration caused
by mildew, mold, or bacterial growth. “Full-spread” installation
means that the entire vinyl back is adhered to the subfloor. “Perimeter”
installation means only the perimeter and the seams of the flooring
are adhered to the subfloor.
Wear layer
The wear layer is the clear layer on top of the vinyl. The thicker
the layer, the longer it will last and resist damage. The type of
wear layer determines how the floor will maintain its appearance
over the years, and how much upkeep is required.
Construction
- Inlaid Color: The color and design
are built all the way through the vinyl, not just on the surface.
Inlaid color vinyl is made from handcrafted stencils. The layers
of colors are fused under heat and pressure to produce a solid
inlaid vinyl layer. Inlaid color vinyl is heavy and comes only
in six-foot widths. It is exceptionally tough and will not lose
its design if dented or scraped. It can be repaired, because the
color goes all the way to the backing.
- Inlaid Vinyl: Again the colors are
in-laid and fused under heat and pressure. In this vinyl the patterns
are created through random placement of vinyl granules, chips,
or cubes. This product is also tough and resists damage. This
product is moderately expensive. It comes in either six-foot or
twelve-foot widths.
- Rotogravure: The designs are etched
with acid onto a metal plate. Colors are added to the plate, and
a thin vinyl sheet passes between the rollers. The printed sheet
is covered with backing and wear layers. An unlimited number and
kind of patterns can be accurately produced by this method. This
vinyl is lighter than inlaid products, so it is produced in twelve-foot
widths and requires fewer seams. It is less durable than the inlaid
products. The pattern may eventually wear off in heavy-traffic
lanes.